
Overview
<u>Evo's Supercharged Astra G Coupe</u>
2004 Vauxhall Astra Coupe Bertone edition 2.2 16v Silver lightning
bought on the 14th January 2005 only 3365miles on the clock
ive had the car all this time and still love driving it
has only got 55k on the clock now still plenty left 🙂
ive been working on keeping the car clean and doing a Restoration rear to front 2012-2014
Recent work forum short cuts
<u>headlight self levelling setup</u>
Astra G headlight self leveling investigation
<u>Retro fitted climate control system and fixings</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>LED speedo mod</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>Retro fitted headlight washer system and fixings</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>how to change the LED's in the radio controls on the steering wheel</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>handbrake cable change and adjustment</u>
z22se.co.uk/forum/resources/hand-brake-cable-change-and-adjustment.62/
<u>Front caliper strip down and recon</u>
z22se.co.uk/resources/brake-caliper-seal-replacement-and-refurb.76/
<u>Full astra GSI recaro interior</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>balancer</u><u>** shaft delete**</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>DIY short shifter</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>Retro fitted front seat airbag system</u>
z22se.co.uk/threads/seat-air-bags-parts-required.23431/
<u>Broken Manifold stud in the head removed and replaced</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>Supercharger Fitting Guide For Astra G</u>
z22se.co.uk/threads/supercharger-fitting-guide-astra-g.24487
<u>Repairing Dented Supercharger Inlet Laminova Cores</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>**Fitting Charge Cooler Radiator **</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>Reconditioning Of An Alternator </u>
z22se alternator repair
<u>New SAAB B207R engine build</u>
Project Freeze My Engine Off
<u>Walbro 255 uprated pump fitting</u>
walbro 255 uprated fuel pump fitting Astra g
<u>Diy Crank Pulley Tool</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>Drive Shaft CV Boot Replacement </u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>Astra VXR front brake conversion</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>Vectra B rear pads/shoes/disc change</u>
z22se.co.uk/resources/vectra-b-rear-pads-shoes-disc-change.89/
<u>Vectra VXR rear vented discs and caliper conversion for Astra G</u>
z22se.co.uk/threads/vectra-vxr-rear-vented-discs-and-caliper-conversion-astra-g.26244/
<u>Astra G coupe sil repair and rust removal</u>
z22se.co.uk/threads/astra-g-coupe-sil-repair-and-rust-removal.26174/
<u>Vectra C z22se equal length drive shaft for Astra G</u>
z22se.co.uk/threads/project-freeze-my-ass-off-rear-poly-bushs-astra-g.22133/page-103#post-1234874
<u>Active Carbon cabin filter Astra G</u>
z22se.co.uk/threads/project-freeze-my-ass-off-rear-poly-bushs-astra-g.22133/page-102#post-1234252
<u>200 cell sports cat installation</u>
z22se.co.uk/threads/project-freeze-my-ass-off-rear-poly-bushs-astra-g.22133/page-92#post-1227155
<u>Installation of NEW supercharger Bypass valve </u>
z22se.co.uk/threads/project-freeze-my-engine-off-saab-b207r-supercharged.24909/page-29#post-1234617
<u>6 speed conversion adventures</u>
z22se.co.uk/threads/astra-g-6-speed-conversion-adventures.26643/
Exterior
<u>Exterior </u>
- coupe turbo spoiler in black sapphire and wing mirror covers in black sapphire
- irmscher coupe rear bumper spats
- opc replica grill
- depo shark eyes and HID headlight bulbs
- full auto headlight leveling
- 3 piece custom tint sun-strip
- dark smoke window tints
- reversing parking sensor fitted in step on rear bumper
- 322 mm vxr front brake kit and 292 mm vented vectra vxr rears
- self reconditioned calipers painted in red with BIGGRED replacement seals
<u>headlight self levelling setup</u>
Astra G headlight self leveling investigation
<u>handbrake cable change and adjustment</u>
z22se.co.uk/forum/resources/hand-brake-cable-change-and-adjustment.62/
<u>GSI front bumper repair and painting</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>Drive Shaft CV Boot Replacement</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>Front caliper strip down and recon ATE 57/25</u>
z22se.co.uk/resources/brake-caliper-seal-replacement-and-refurb.76/
<u>Vectra VXR rear vented discs and caliper conversion for Astra G</u>
z22se.co.uk/threads/vectra-vxr-rear-vented-discs-and-caliper-conversion-astra-g.26244/
<u>Fitting Charge Cooler Radiator</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>Astra VXR front brake conversion</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>Astra G coupe sil repair and rust removal</u>
z22se.co.uk/threads/astra-g-coupe-sil-repair-and-rust-removal.26174/
<u>Vectra C z22se equal length drive shaft for Astra G</u>
z22se.co.uk/threads/project-freeze-my-ass-off-rear-poly-bushs-astra-g.22133/page-103#post-1234874
<u>Interior</u>
- custom White LED speedo and mfd,Light switch,and others
- Vx alloy tax disc holder (no longer required)
- star silver painted center console
- total closure on dead lock
- automatic wipers
- retro fitted climate control
- Full astra GSI recaro seats
- Astra Coupe turbo steering wheel
- custom made door pillar gauge pod
- DIY short shifter (cut and shut)
- retro fitted vauxhall NCDR1100 and cid nav system
<u>Retro fitted climate control system and fixings</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>LED speedo mod</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>how to change the LED's in the radio controls on the steering wheel</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>Full astra GSI recaro interior</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>DIY short shifter</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>Retro fitted front seat airbag system</u>
z22se.co.uk/threads/seat-air-bags-parts-required.23431/
<u>Active Carbon cabin filter Astra G</u>
z22se.co.uk/threads/project-freeze-my-ass-off-rear-poly-bushs-astra-g.22133/page-102#post-1234252
Engine
<u>Engine Mods</u>
- stainless steel custom made powerflow exhaust (cat back) and now a 2.5" stainless powerflex decat downpipe
- 0 gauge OFC earth strap(battery to body)
- egr shut off in ecu
- Vibra-Technics Fast Road VXR front engine mount
- PU18 in the engine mounts
- fully forged saab 2.2 hybrid built in the batcave!
- brand new saab B207r (stripped)
- 2.2 knife edged crank
- wiseco 86mm 8.9:1 piston
- eagle 2.2 H beam rods
- ARP head studs
- cometic head gasket
- evocarlos ported head
- ttv modified lightened flywheel
- CG motorsport twin plate racing clutch and modified ttv flywheel
- Full rotating mass zero balanced and weight matched by Andrews precision
- evocarlos ported and rebuilt supercharger 🙂
- Ferrea +1mm inlet and exhaust valves
- supertech #94 double valve springs
- supertech Manganese Bronze valve guides
- supertech viton reduced size valve seals for use with the supertech guides
<u>Balancer</u><u>** shaft delete</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>Broken Manifold stud in the head removed and replaced**</u>
Project Freeze My Ass Off (rear Poly Bush's Astra G)
<u>Supercharger Fitting Guide For Astra G</u>
z22se.co.uk/threads/supercharger-fitting-guide-astra-g.24487
<u>New SAAB B207R engine build</u>
Project Freeze My Engine Off
<u>Walbro 255 uprated pump fitting</u>
walbro 255 uprated fuel pump fitting astra g
<u>Installation of NEW supercharger Bypass valve </u>
z22se.co.uk/threads/project-freeze-my-engine-off-saab-b207r-supercharged.24909/page-29#post-1234617
<u>Chains done @ 55k</u>
https://www.youtube.com/watch?v=OxRj_gheiW8
all other Future Plans are TOP SECRET or until i do them
Brakes & Susp.
**
<u>Wheels/tyres</u>**
- 18" 11 spoke GM twintop wheels with 225/35/18 kumho all round
<u>Suspension</u>
- **Front:- **power flex bush's and ARB bush's ,standard shocks and 30mm eibach lowering springs
- **Rear:- **power flex bush's ,Bilstein B4 shocks,white line camber shims ,white line ARB and eibach springs
Audio
<u>ICE</u>
- vauxhall NCDR 1100 with cid (color information display) and sat nav with 4 disc changer

Specs
- Year: 2004
- Induction: supercharged
- Bhp: 338
- Torque: 278
- 14 Mile: 14.8
- Fuel: petrol