Project Freeze My Ass Off (rear Poly Bush's Astra G)

evocarlos

Stupid Bollocks
Staff
its a tight fit :confused:
WP_001676.jpg WP_001677.jpg
 

corsaZ22se

Senior Member
we like it tight! :)
its better to use pure argon when mig welding stainless. used to do it at work years ago found you needed loads of volts to get a good weld. sure you will do a great job going by the rest of your work! (y)
 

evocarlos

Stupid Bollocks
Staff
having to miss the vvoc RR meet cars not road worthy yet lol

after a few cups of tea i set about mounting the charge cooler rad
heres what i have up to now

alloy angle pop riveted in place
WP_001679.jpgWP_001678.jpg

what knots clips fitted
WP_001678 (2).jpg

its on just need to sort out some lower fixings
WP_001679 (2).jpg

heres how to destroy a £170 water rad :)
WP_001680.jpg

dont panic it's only the air bleeder :) found a gas jet 106 that pretty much the right size
with the stated orifice supposed to be 0.040" so its 1.016 in millimetres my jet is 1.06mm close as f**k it is to swearing :)
tapped the hole out to 1/8npt and found a brass fitting to suit 8mm pipe i went with brass to stop the copper/alloy galvanic reaction
WP_001683.jpg
 

evocarlos

Stupid Bollocks
Staff
restriction jet fitted in to the end of the vx220 bottle pipe
WP_001684.jpg

1.5 bottles of gm long life going in :)
WP_001685.jpg

tidied the pipe work up some
WP_001686.jpg

wires for the pump to the relay box (2 red ones at the front)
WP_001687.jpg

gm relay and fuse holder from a 1.7td astra pins removed :)
WP_001688.jpg

just came in for some lunch then its back to work
todo list
  • fit/make lower brackets
  • make relay turn pump on only when engine is running
  • move A/C fan resistor
  • refit bumper
 

evocarlos

Stupid Bollocks
Staff
relay wired in
WP_001689.jpg

back in realy box
WP_001691.jpg

the clearance of the charge cooler to the a/c fan
WP_001697.jpg

its all back together now time for a test drive :)
charge cooler sunday.jpg

crappy pic but this is how it looks in the bay now
WP_001704.jpg

also the setup of the charge cooler was self bleeding after about 20 seconds :) it will constantly remove air from the system when it gets in to the rad :)
 

evocarlos

Stupid Bollocks
Staff
Nice work Carl, engine bay looks really tidy considering all the extra bits in there now
thanks :) trying to keep it oem looking
Does look gr8 bud.
thanks :)

well just been for a spin
Q: what does a front mounted air to water rad do you ask
A: makes it go like f**k thats what!

so much pulling power now and its backfiring every gear change when doggin it sounds great
 

milo

Senior Member
thanks :) trying to keep it oem looking

thanks :)

well just been for a spin
Q: what does a front mounted air to water rad do you ask
A: makes it go like f**k thats what!

so much pulling power now and its backfiring every gear change when doggin it sounds great

Need a video bud!! :)
 
Top