fitting a supercharger with shane

evocarlos

here some pics of the fitting of @[deleted] supercharger 🙂

crappy weather so we set up in the half batcave

start of the strip down

shane actually getting his hands dirty lol

a/c pump mod new homemade bolts and spacers 0 clearance issues 🙂

thermal gasket with the papers removed and z20net metal gaskets fitted

crash bar looks a funny shape lol

inlet test fitting

m6 rivnuts cut to make the centering spacers for the inlet

alternator modified with an external suppressor then we removed the suppressor for clearance issues

fuel rail modded,inlet fitted ,a/c pump fitted ,alternator fitted

labeling of the loom for extensions

cs bracket at the rear of the alternator

ecu wiring nearly done lol J/K 🙂

more tomorrow 🙂

milo

Smithy is that not your dash loom in that picture?? Lol

Sjdickso

Nice work, is this going to be a stage 2?

evocarlos

Sjdickso said:
Nice work, is this going to be a stage 2?

yes its going stage 2 for now as theres not much time left to get it all fitted main goal is to get it all installed and running 🙂

it will have
3.1" stage 2 pulley
quad pass on the intercooler
large front mounted rad
filling tee to be upgraded to option b kit later on
thermal gaskets

dewismotorsport

Isn't stage 2 over 280bhp if so what internal work has been done? Also "quad pass" intercooler? How's that piped only seen the dual pass mod.

evocarlos

dewismotorsport said:
Isn't stage 2 over 280bhp if so what internal work has been done? Also "quad pass" intercooler? How's that piped only seen the dual pass mod.

stage 1 = 205-215hp 3.3"
stage 2 = 215 -230hp 3.3 with cooling
stage 3 = 230 -260hp 3.1 with dual pass cooling
stage WTF = 280+ hp 3.1 and smaller with cooling mods

this one should be about 230-240 with the 3.1 pulley

quad pass is the standard setup on the inlet manifold 🙂 the water makes 4 passes before exiting dual pass makes 2 passes before exiting single pass is one supply to all 4 cores and one exit from all 4 cores 🙂

Matt

Oh nice, really good seeing another one getting the SC treatment

Dave_Gilbert

its not fair, anyone want to buy a vectra or swap for an astra

milo

Get vid uploaded bud

dewismotorsport

Ah got you now cheers, for some reason Steve said his was stage 1 @270bhp :confused:

So once I've modded the inlet to dual pass that's me in the 3+ bracket. 😃

When you said quad pass I thought it was somehow different from standard :banghead:

evocarlos

dewismotorsport said:
Ah got you now cheers, for some reason Steve said his was stage 1 @270bhp :confused:

So once I've modded the inlet to dual pass that's me in the 3+ bracket. 😃

When you said quad pass I thought it was somehow different from standard :banghead:

iirc steves was 250ish ?
yep with dual pass your a stage three ish level lol
its hard to describe the quad pass other than saying ""standard"" lol

the cars running will post up some more pics and vid soon 🙂

evocarlos

day 2
new 3 legged puller was a dream for removing the stock pulley from the snout i liked it alot as you can see 🙂

the use of the torque wrench made all the diffrence

the tool

and no damaged to the stock pulley

the boss for the zzp pulley went on

engine loom made and extended

charger installed and loom wrapped

cs bracket at the rear is a load of bull shit and caused all manner of problems the evo style bracket was used and is still the better way 🙂

the completed install all but the charger cooler pump failed

shane has gone home now i hope he has a good trip and it was nice to meet him and work on his car 🙂

Dave_Gilbert

looking good

dewismotorsport

evocarlos said:
iirc steves was 250ish ?
yep with dual pass your a stage three ish level lol
its hard to describe the quad pass other than saying ""standard"" lol

the cars running will post up some more pics and vid soon 🙂

Just looked through old messages & my bad if was 260bhp @ 11psi

Once it's complete and up and running I'll get it dyno'd and see what it's putting out 🙂

Sjdickso

Great work Carl as always, did shane have the ECU pre-mapped or did he have 2 ECUS?

Any Vids of it running.

Marty64

Another great job Evo ! :woot🙁y)

evocarlos

Sjdickso said:
Great work Carl as always, did shane have the ECU pre-mapped or did he have 2 ECUS?

Any Vids of it running.

he had a 2nd ecu to run the car then sent to orginal off for base map
vid will be here in a little while when its uploaded

https://www.youtube.com/watch?v=rcuUUa7eK-8

Marty64 said:
Another great job Evo ! :woot🙁y)

🙂

shaine said it has eaten its 1st belt 🙂 it was an alignment issue on the pulleys hopefully he has sorted it now my 1st belt got eaten pritty quick

milo

Vid not working bud

milo

Hurry upload speeds lol

evocarlos

milo said:
Hurry upload speeds lol

im on dial up its at 60% 🙂