PDF timing chain guide

evocarlos

Stupid Bollocks
Staff
try now the direct link dont work due to brackets so put the hole list on lol 12th one down
 

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Mark Dj

Former Staff
Senior Member
Nice find. It would be good if we had all that on our site just incase any of those links went down!
 

Mark Dj

Former Staff
Senior Member
It would take time downloading all the info but putting it onto this site won't take long. I will take a look at it all now....
 

Mark Dj

Former Staff
Senior Member
I have just had a look again. It would take a little while to save all this, lots of info on that link, all good stuff. Matt might know of a quicker way to do it. My way would be to open the page up on every link and save it as PDF onto my desktop then upload all the pages to the site.

Number Pages Size Name
00310487 1 18K Cylinder Head Height, Check (Z22SE, Z20LET)
00310488 2 27K Valve Guide, Ream (Z22SE, Z20LET)
00310489 1 20K Valve, Measurement (Z22SE, Z20LET)
00310490 1 26K Pressure Relief Valve, Oil Cooler, Replace (Z22SE)
00310491 1 20K Upper Coolant Hose, Engine, Replace (Z22SE)
00310492 1 20K Lower Coolant Hose, Engine, Replace (Z22SE)
00210712 4 40K Valve Seat Cut, Cylinder Head (Z22SE, Z20LET)
00210713 2 31K Valve, Grind In (Z22SE, Z20LET)
00210714 2 30K Valve, Grind (Z22SE, Z20LET)
00210715 5 54K Installation Height of Valves, Check (Z22SE, Z20LET)
00210716 4 43K Oil Cooler Adaptor, Oil Filter Housing, Replace (Z22SE)
00301294 15 162K Valve Timing, Adjust (Z22SE)
00301295 13 130K Timing Case, Remove and Install (Z22SE)
00301296 6 83K Timing Chain Tensioner, Camshaft, Replace (Z22SE)
00301297 13 126K Timing Chain Tensioner, Balancer Shaft, Replace (Z22SE)
00301298 29 280K Timing Chain, Camshaft, Replace (Z22SE)
00301299 34 320K Timing Chain, Balancer Shaft, Replace (Z22SE)
00301300 13 124K Oil Spary Nozzle, Timing Chain, Replace (Z22SE)
00301301 6 63K Crankshaft Oil Seal, Front, Replace (Z22SE)
00301302 13 143K Camshaft Sprockets, Replace (Z22SE)
00301303 19 207K Camshafts, Replace (Z22SE)
00301304 20 215K Camshaft Followerrs, Replace (Z22SE)
00301305 19 215K Hydraulic Tappets, Replace (Z22SE)
00301306 31 292K Valve Stem Seals, Replace (Z22SE)
00301307 1 18K Camshaft Connection Flange Cover, Replace (Z22SE)
00301308 7 86K Camshaft Connection Flange, Bearing Cap, Replace (Z22SE)
00301309 29 298K Cylinder Head, Remove and Install (Z22SE)
00301310 9 97K Attaching Parts, Cylinder Head, Remove and Install (Z22SE)
00301311 2 33K Crankshaft Oil Seal, Rear, Replace (Z22SE)
00301312 46 394K Pistons and Connecting Rods, Remove and Install
00301313 10 83K Connecting Rod Bearings, Replace (Z22SE)
00301314 29 296K Balancer Shafts, Remvoe and Install (Engine Removed) (Z22SE)
00301315 36 342K Crankshaft, Remove and Install (Engine Removed) (Z22SE)
00301316 1 24K Cylinder Block, Check for Plane Surface (Z22SE, Z20LET)
00301317 13 124K Oil Pump, Remove and Install (Z22SE)
00301318 15 134K Oil pump, Overhaul (Z22SE)
00301319 10 116K Manual Transmision and Engine, Seperate and Reattach (Z22SE, MT, engine removed)
00301320 39 389K Engine, Repair using Short Block (Z22SE)
00301321 1 21K Fuel Pump Relay, Remove and Install (Z22SE)
00301322 1 23K DIS Ignition Module Control Unit, Replace
00301324 1 21K Accelerator Pedal, Replace (Z22SE)
00301325 1 15K Main Data (Z22SE)
00301326 1 16K Test and Adjustment Values (Z22SE)
00301327 1 13K Ribbed V-belt (Z22SE)
00301328 1 13K Engine Management (Z22SE)
00301329 1 16K Cooling System (Z22SE)
00301330 1 16K Oil Circuit (Z22SE)
00301331 2 31K Cylinder head (Z22SE)
00301332 4 48K Crankshaft Drive, Cylinder Block (Z22SE)
00301333 1 13K Engine Management (Z22SE)
00110311 7 93K Valve Timing, Check (Z22SE)
00110312 9 109K Exhaust Manifold Gasket, Replace (Z22SE)
00110313 3 50K Cylinder Head Cover, Remove and Install (Z22SE)
00110314 1 22K Cylinder Head, Check for Plane Surface (Z22SE)
00110315 2 25K Piston and or Connecting Rod (one), Replace (piston and Connecting rod removed)
00110316 2 23K Pistong Rings, Replace (Z22SE)
00110317 2 25K Big-end Bearing Clearance, Check, measure with Plastigage (Z22SE)
00110318 2 31K Big-end Bearing Clearance, Check, measure with micrometer (Z22SE)
00110319 1 19K Crankshaft End Float, Check (Z22SE)
00110320 1 19K Crankshaft Out-of-round Check (Z22SE, Z20LET)
00110321 3 38K Crankshaft Bearing Clearance, Check, Measure with Plastigage (Z22SE)
00110322 3 41K Crankshaft Bearing Clearance, Check, Measure with micrometer (Z22SE)
00110323 5 55K Oil Plan, Remove and Install (Z22SE)
00110324 3 33K Oil Pump Preassure Control Vavle, Remove and Install (Z22SE)
00110325 2 35K Oil Dipstick Guide Type, Replace (Z22SE)
00110326 1 26K Engine Oil, Change (Z22SE)
00110327 6 71K Coolant Pipe, Replace (Z22SE)
00110328 10 107K Coolant Pump, Remove and Install (Z22SE)
00110329 6 72K Thermostat Housing, Remove and Install (Z22SE)
00110330 2 31K Drill Holes on the Right-hand Side for Adapter KM-412-2 (Z22SE)
00110331 4 49K Crankshaft Pickup, Replace (Z22SE)
00110334 4 52K Intake Manifold Pressure Sensor, Replace (Z22SE)
00031227 1 12K Introduction
00031315 1 12K Engine, Engine Attaching Parts
00031316 1 9.4K Engine Identification
00031317 1 13K Technical Data
00031318 1 9.9K Performance and Fuel Consumption
00031319 1 21K Torque and Output Curves
00031320 1 19K Location of Engine Number
00031321 1 78K Engine View
00031322 1 43K Intake Tract
00031323 1 33K Engine Timing Side
00031324 1 21K Timing Case Cover
00031325 2 90K Timing Chain
00031326 1 24K Cylinder Head, Camshaft Drive and Valves
00031327 1 28K Camshaft and Cam Followers
00031328 1 27K Intake Manifold
00031329 1 36K Exhaust Manifold
00031330 1 23K Cylinder Block
00031331 1 32K Crank Drive
00031332 1 12K Piston and Con-rod
00031333 2 54K Balancer Shafts
00031334 1 28K Oil Circuit
00031335 1 21K Oil Pump
00031336 1 23K Oil Filter Housing
00031337 1 28K Oil Cooler
00031338 1 19K Oil Pressure Indication
00031339 1 8.0K Coolant Circuit
00031340 1 30K Schematic Diagram
00031341 1 26K Water Pump
00031342 1 27K Thermostat Housing
00031343 1 37K Radiator
00031344 1 29K Expansion Tank
00031345 1 39K Cooling Fan
00031346 1 9.5K Coolant Temperature Indication
00031347 1 73K Engine Damping Blocks
00031348 1 7.8K Engine Management System
00031349 2 120K Location of Components
00031350 1 25K Description of Components
00031351 1 17K Crankshaft Impulse Sensor
00031352 1 7.9K Coolant Temperature Sensor
00031353 1 24K Throttle Valve Position Sensor
00031354 1 13K Oxygen Sensor
00031355 1 14K Air Intake Temperature Sensor
00031356 1 14K Intake Manifold Vacuum Sensor
00031357 1 25K Knock Control Sensor
00031358 1 19K Accelerator Pedal Position Sensor
00031359 1 18K Ignition Module
00031360 2 32K Block Diagram
00031629 1 27K Engine Identification, Engine Number
00031408 1 8.6K Techline
00031630 1 19K Ribbed V-belt Tension, Check
00031631 1 17K Compression Pressure, Check
00031410 1 8.0K Service Plan
00031632 2 30K Pressure Loss, Check (Z22SE, Z20LET)
00031411 1 8.7K Pre-delivery Inspection Brochure
00031633 1 22K Oil Temperature, Measure
00031412 4 86K Special Service Tools
00031634 1 21K Oil Pressure, Check
00031635 2 24K Oil Consumption, Measure (Z22SE, Z20LET)
00031636 1 16K Fuel Consumption, Measure (Z22SE, Z20LET)
00031637 1 20K Fuel Pressure, Check
00031638 1 24K Schematic diagram (air flow routing)
00031639 1 18K Air Cleaner Element, Change
00031640 3 28K Air Cleaner, Remove and Install
00031641 5 49K Intake Manifold, Remove and Install
00031642 1 21K Flywheel, Remove and Install (Z22SE, Z20LET)
00031643 1 18K Flywheel, Check
00031644 1 19K Oil Filter, Replace
00031645 1 19K Oil Pressure Switch, Remove and Install
00031646 4 37K Oil Cooler, Remove and Install
00031647 1 14K Diagram of the cooling system
00031648 4 46K Cooling System, Drain, Fill and Bleed (Z22SE, Z20LET)
00031649 1 21K Cooling System, Check for Leaks
00031650 1 14K Coolant Tempeerature of Closed System, Measure
00031651 1 22K Engine, Check for Leaks (CO content in the cooling system) (Z22SE, Z20LET)
00031652 1 17K Fan Motor, Replace
00031653 12 83K Radiator, Replace (Z22SE, Z20LET)
00031654 1 19K Thermostat, Remove and Install
00031655 1 22K Ribbed V-belt, Remove and Install
00031656 1 19K Ribbed V-belt Tensioner, Remove and Install
00031657 3 32K Engine Damping Block RH, Replace
00031658 5 45K Engine Damping Block LH, Replace
00031659 2 24K Engine Damping Block, Front, replace
00031660 2 25K Engine Damping Block, Rear, Replace
00031661 26 255K Engine, Remove and Install (Z22SE)
00031662 1 20K Throttle Valve Housing, Remove and Install
00031663 5 48K Injectors, Remove and Install
00031664 1 20K Fuel Pressure Regulator, Remove and Install
00031665 4 51K Engine Control Unit, Remove and Install
00031666 1 18K Coolant Temperature Sensor, Remove and Install
00031667 1 18K Intake Air Temperature Sensor, Remove and Install
00031668 1 20K Knock Control Sensor, Remove and Install
00031669 1 18K Distributerless Ignition (DIS) Module, Remove and Install
00031670 2 24K Starter Motor, Remove and Install
00031671 1 15K Starter Motor, Check (Installed)
00031672 7 59K Alternator, Remove and Install
00031673 3 27K Alternator, Check
00031674 8 64K Special Service Tools (Z22SE)
00031675 1 16K Sealers, Lubricants and Locking Fluids (Z22SE)
00031676 14 103K Torque Guidelines (Z22SE)
 

HarleyPete

Senior Member
Cheers evocarlos. I did find this today and downloaded the manual from them. Have yet to have a look at it but hoping it should be a good option.
 
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